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Home 3D Printers
3d Helmets

A picture by Olena Tatarintseva, Shutterstock, Copyright-2021

Top 15 3D Printed Helmet Designs You Can Try Out

Your hunt for unique 3D printing design ideas for helmets ends here!

Sabira Fatimi by Sabira Fatimi
August 14, 2021
in 3D Printers
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You can 3d print very cool designs on various kinds of stuff. How about if you want to 3d print a wearable helmet? Sounds fun!

Instead of going for complete costume build-up, try your hands on 3d printing of helmets. It becomes easier when you own a 3d printer.

3d Helmets
A picture by OlegRi, Shutterstock, Copyright-2021

You just need to download the STL files available online. Some of the coolest designs are free of cost also. 3d printing of helmet designs is similar to other 3d printed objects.

Helmets can be printed and designed in different sizes and shapes. You can flaunt your latest helmet cosplay designs at theme parties, Halloween, and other occasions.

You can easily replicate and customize the helmet designs as per your needs. So, it’s time to grab your 3d printer and some unique 3d printing helmet design ideas. Let’s get started on how you can have your own 3d printed helmet design.

3D Printed Helmet Designs For Bikes

Motorbike helmets are the most common ones. If you own a 2-wheeler, you are aware of the helmet’s importance. Apart from safety purposes, you can also experiment with cool 3d printed designs. It will make your monotonous helmet interesting.

3d Helmets
A picture by
Ahmet Hamdi, Unsplash, Copyright-2021

You can add some iconic styles to your sci-fi movie characters on it. It would be really fun to create your own customized helmets. They can be printed in parts and then you can assemble them easily.

3D Printed Helmet Designs: The Mandalorian Helmets

A true Mandalorians’ helmet is the pride, every true fan of Star Wars would agree with us. The importance of the helmet has inspired many fans and influencers to get their hands on it and produce dynamic designs.

3d Helmets
A picture by Willrow Hood, Shutterstock, Copyright-2021

No matter if you follow the movies or web series, Mandalorian helmets never fail to draw our attention. Thanks to 3d printing technology, you can create your different Mandalorian helmets with perfection.

The Iron Man Helmet

Iron Man helmets are the most popular cosplay. Everybody wants to be like Tony Stark’s Iron Man character. Starting with Iron Man’s helmet will be a good option.

3d Helmets
A picture by phol_66, Shutterstock, Copyright-2021

The STL files and OBJ files are available online for free. You can also add your own designs to make them more unique. Iron Man helmets can be printed in different colors as well.

The Magneto Helmet

The Magneto helmet boasts of its telepathic resistance. He is one of the most popular characters in the X-Men series. You can love him or hate him but cannot ignore him. His special helmet makes him a very powerful character.

3d Helmets
A picture by Paul Stringer, Shutterstock, Copyright-2021

Don’t you want to experience the same? Or at least act like Magneto by wearing that helmet. You can 3d print the Magneto helmet design model with the help of a 3d printer.

The Loki Helmet

The god of mischief has a special place in our hearts. The character of Loki has many shades. But his helmet with two long horns justifies his character. He is witty and charming.

3d Helmets
A picture by Alexander Tolstykh, Shutterstock, Copyright-2021

He is known for his mischievous pranks. It’s time to 3d print a different Loki helmet for your collection. They can be 3d-printed. You can also customize helmets in color and size.

The Din Jarin Helmet

Din Djarin’s classic helmet is the heart of the show and their fans cannot wait to wear it and feel the manliness of the bounty hunter. Now the good news is Din Djarin’s classic helmet’s 3D printing model is available in MyMiniFactory. It has been designed by Rob Pauza. It has gained the attention of thousands and inspired them to make one.

3d Helmets
A picture by Willrow Hood, Shutterstock, Copyright-2021

Who designed it: Rob Pauza.

Where to find it: MyMiniFactory

The Boba Fett Helmet

There are updated Mandalorian Boba Fett helmets by ILikeToMakeStuff. The best part is that you will not be needing big machines and printers to make them. You can print it out in small pieces as well. These are printed in PETG.

3d Helmets
A picture by Willrow Hood, Shutterstock, Copyright-2021

It would not only enhance the texture but also smooth finishing. The STL files can be cut into as much as you want. Just put them together and end up with a really nice product. Must try, you will not regret it.

The Bo Katan Kryze Helmet

3d Helmets
A picture by Willrow Hood, Shutterstock, Copyright-2021

This is specifically a female helmet. The Bo Katan Kryze was a female Mandalorian warrior. This helmet is a mark of pride and valor. You must not look over this. Just 3d print the Bo Katan Kryze’s helmet for your female gang and surprise them. This is going to be one of the super cool helmets on this list.

The Ultron Helmet

If you are a Marvel movies fan, then you have surely seen the epic Avenger: Age of Ultron movie. Not only the superheroes but also the villain was super cool. The Ultron was a super robot and capable of destroying entire humanity. It would be interesting to 3d print Ultron helmet and unleash the darker side of your creativity.

3d Helmets
A picture by green_Kim, Shutterstock, Copyright-2021

You can create a wearable helmet into different parts. You can split the model into the jaw, the upper part of the helmet, the ear section, and the main face potion. They can be easily assembled.

The Storm-trooper Helmet

The Storm Troopers are another attraction of the Mandalorians. They are an integral part of the Star War series. You can create your own storm-trooper gang with 3d printed helmets.

3d Helmets
A picture by Stefano Buttafoco, Shutterstock, Copyright-2021

The Blender software can be used to create these helmets. They can be divided into 22 parts. You can assemble them with super-glue after finishing. Create your own storm-trooper helmet with customized designs.

The Star-lord Helmet

3d Helmets
A picture by Sorbis, Shutterstock, Copyright-2021

Another helmet design on our list is the Star Lord’s cool helmet. In the Marvel movies, this Guardian of Galaxy hero wears this useful helmet to protect from sudden pressure changes in different galaxies. You can 3d print this awesome helmet design easily by following these instructions. Just give it a try.

The Daredevil Helmet

3d Helmets
A picture by AntMan3001, Creativecommons, Copyright-2021

How about turning into a vigilante like Daredevil. This superhero has inspired us to balance normal life with heroic life. If you are a daredevil fan or not, this 3d helmet design surely deserves your attention. It would be worth creating such a helmet. You have to print them in multiple parts. Then assemble them with super-glue.

The Spiderman Helmet

Spiderman is known in every home. It is equally popular among children as well as adults. The spiderman mask can be 3d printed in helmet shape also. You do not have to restrict yourself to cloth or paper masks.

3d Helmets
A picture by Viktoria Shaparenko, Shutterstock, Copyright-2021

Instead, give a try on a unique spiderman helmet for your kids and yourself. 3d printing has made it possible to create customized helmets according to needed shapes and sizes. It’s your time to take full advantage of the 3d printer.

The Deadpool Helmet

Deadpool is my personal favorite character. His unique abilities make him stand apart from the crowd. If you also want to stand out of the crowd, this is your helmet.

3d Helmets
A picture by Krikkiat, Shutterstock, Copyright-2021

You can 3d print a Deadpool helmet with available STL files online. This would surely be going to grab the attention of the crowd this Halloween. This awesome character deserves the awesome wearer of his helmet. Be that one!

The Red Guardian Helmet

The Red Guardian has recently featured in the Black Widow movie. This hero was a counterpart of Captain America. If you have a chance to see it, you might have figured out that why this helmet has got a place in this article! This red bulky helmet has the Soviet touch and texture.

3d Helmets
A picture by Victor Perez, Flickr, Copyright-2021

You can transform yourself into the Red Guardian too. You just need to 3d print a helmet based on the Red Guardian’s helmet design. You can get this link here.

How to make 3D Printed Helmet: A Brief Overview

You have got different 3d printed helmet design ideas already. So, here I am going to discuss the next step briefly. If you are new to 3d printing, this section will give you the basic knowledge.

3D Printers

3d Helmets
A picture by Sergi Lopez Roig, Shutterstock, Copyright-2021

Firstly, you will be needing a good 3d printer. The size of the machine will not affect the process much. If your printer is too small to print the helmet in one go, then you have to split the printing parts and assemble them later.

STL And OBJ Files

3d Helmets
A picture by elenabsl, Shutterstock, Copyright-2021

This is very important because the entire design will be based upon it. You need to search for different sites offering free STL files or OBJ files for 3d printing. You can also go for paid websites. Some of the popular sites like Thingiverse, Blender, Do3d, and Fiverr will fetch you the popular helmet designs.

Orientation While Printing

The helmet needs support in the printing process. No matter how you orient it, because of the curvature, some parts are going to have a steep overhang. If you are printing it in split parts, it will be easier to support and print the layers. You just have to give internal support.

Assembling The Parts

Assembling of the different parts is done by using super-glue, welding, or heating in controlled temperatures. It depends upon the type of filaments you have used to make the helmet. If you are using PLA, you might need welding or soldering.

Sanding, Priming, And Painting

This is the final stage where the products are sand, applied with primer to cover the unwanted scratch marks and spray-coloring. Keep in mind, it takes many days.

Final Product

3d Helmets
A picture by VitaminCo,
Shutterstock, Copyright-2021

Now you just need to add a visor, a cloth screen on the inside, straps, or padding. It might take long days and many hours. But keep on trying. This will be going to your living experience. After all of this labor, you will get your own unique helmet.

Author

  • Sabira Fatimi
    Sabira Fatimi

    View all posts

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